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Manufacture and installation of oil tank
Date: 2009/9/5                 Click: 3160

 


 Basic information of oil storage tank

1.Function of oil storage tank:  

 The steel sealed vessel, that is steel oil tank,  is used for storage liquid and gas. The steel oil tank is the infrastructure in gasoline industry, chemical industry, grain and oil industry, food industry, fire fighting industry, transportation industry, metallurgy industry, national defence industry and so on. The steel oil tank plays an important role in people’s life and the national economic development. It is a special equipment for storage various liquid (or gas) raw material and product. Many enterprises can not produce normally if there is no storage tank. Especially for national strategic material reserves, various storage tanks are necessary. The oil storage facilities in our country are most ground storage tanks which are made by metal. Our website will introduce some basic information about the storage tank with arch roof, storage tank with inner floating roof and horizontal storage tank.


2.Classification of oil storage tank:
 For different medium, the types of storage tanks are also different. According to the position, there are ground storage tank, underground storage tank, half underground storage tank, marine tank, seabed tank and so on. According to oils, there are crude oil tank, fuel oil tank, lubricating oil tank,edible oil tank, fire water tank and so on. According to the purpose, there are production oil tank, storage oil tank and so on. According to type, there are vertical storage tank, horizontal storage tank and so on. According to structure, there are storage tank with fixed roof, storage tank with floating roof, spherical tank and so on. According to capacity, there are large storage tank(such as vertical tank), the capacity of which is above 100m3 and small storage tank (such as horizontal tank), the capacity of which is under 100m3.


3. Standard of oil storage tank
 The common standards of oil storage tank: 1. API650; 2. BS2654; 3. JISB8501; 4.DIN4119; 5. SYJ1016-82; 6. SH3046-92.


4.  The material of oil storage tank:
   The materials of storage tank are tank materials and accessories materials. The tank material can be divided into low strength steel and high strength steel according to tensile yield strength(бs) or standard tensile strength(бb). The high strength steel is used for above 5000m 3 oil tank. The carbon steel is used for accessories, including wind ring beam, fore shaft, spiral staircase, rail and so on.The types of steel for oil tank are 20 、20R 、16Mn 、 16MnR and Q235.

5.The structure of storage tank: 

There are three types of storage tanks which are very popular and most mature in our country: storage tank with arch roof, storage tank with floating roof and horizontal

storage tank.
(一) Structure of oil tank with dome    
 The storage tank with arch roof is a kind of steel vessel, the roof of which is ball coronary, the tank of which is columniform. The manufacture of storage tank with arch roof is very simple and the cost of construction is very cheap. So it is very popular in many industries in China. The volume of commonly used  is 1000 -10000m3. At present, The maximum volume of storage tank with arch roof in China has reaches 30000m3.  The bottom of tank is assembled by steel plates. The steel plate of the center of bottom is center plate and peripheral steel plate is margin plate. The margin plate is strip plate or cambered plate. When the inner diameter is less than 16.5m, strip plate is used as margin plate. When the inner diameter is 16.5m or more, cambered plate is used as margin plate. Tank shell is butt welded by many round steel plates. There are two types: sleeve and linear. Overlap joint will be used for circumferential seam on the sleeve shell of tank and butt joint will be used for vertical seam. The storage tank with arch roof is always adopt this ways which is good for assembling of round shell plates.     
Butt welding will be used for circumferential seam on the linear shell of tank. The advantage is the diameter of whole shell of tank will be same. It is used for storage tank with inner floating roof.      

(二) Structure of oil tank with floating roof   
 (三)Structure of oil tank with inner floating roof   
    Structure of horizontal oil tank    
  The top of the tank: a tank top with a plurality of fan-shaped plate of welded ball coronal, the internal side of the tank top with steel bar reinforcement, between all the sector plate lap weld, angle steel ring the whole tank top and the upper part of the tank wall panel (or lock) welded into one.

(2) structure of floating roof tank

Floating roof tank is composed of a floating in the medium on the surface of the floating roof and vertical cylindrical tank wall. Floating roof tank reserves with medium increases or decreases lift, a ring seal between the floating roof edge and the tank wall, the medium in the tank is always internal floating roof cover, reduce medium volatile. The bottom of the tank: volume of floating roof tank is large, the floor with arched edge plate. The tank wall: the linear tank wall, butt weld should be polished smooth, ensure the inner surface roughness. Floating roof tank is open, for increasing the wall stiffness, should according to the local wind load size, the tank wall top set the wind beam and reinforcing ring. Floating roof: floating roof is divided into single deck floating roof, double deck floating roof and float type floating roof form. Single deck floating roof: consists of several separate compartments to form an annular floating ring, the inside is a single plate roof. Single disc is provided with a plurality of annular steel roof bottom reinforcement. Its advantages are low cost, good repair. Double deck floating roof: composed of upper plate, lower plate and the edge plate, the radial baffle and the baffle into several independent annular tank. Its advantages are large buoyancy, good drainage effect.

(3) structure of the inner floating roof tank

Inner floating roof tank is in the dome tank with floating roof and tank, additional floating roof can reduce the volatilization loss medium, outside the vault can also prevent rain, snow and dust from entering the tank, ensure the medium tank clean. This tank is mainly used for storage of light oils, such as gasoline, aviation kerosene. The straight wall of inner floating roof tank, wall plate butt welding system, according to the requirements of the production of vault vaulted tank. The inner floating domestic top two structures: one is the steel floating and floating roof tank top; another is the shape of the aluminum floating roof assembly.

(4) structure for horizontal storage tank

The volume of horizontal storage tanks are generally less than 100m3, usually used for production or gas station. Horizontal storage tank circumferential weld the overlap, the longitudinal weld the butt. Ring plate are arranged alternately, the singular, that cover the same diameter. Horizontal storage tank end cover is divided into a flat end cover and dished end cover, flat cover horizontal storage tank can bear 40kPa pressure, dished end cover horizontal storage tank can bear 0.2Mpa pressure. The underground horizontal tanks must ring stiffener, strengthening angle simmer crafted.

6. Technical specifications

Technical specifications of oil tank with steel arch roof

 

capacity
(m 3 )

 

Nominal capacity

 

100

 

300

 

400

 

500

 

700

 

1000

 

2000

 

3000

 

5000

 

10000

 

design capacity

 

110

 

330

 

440

 

550

 

770

 

1100

 

2200

 

3300

 

5500

 

10700

 

dimension of tank(mm)

 

D 1

 

5172

 

7750

 

8288

 

8983

 

10263

 

11580

 

15781

 

18992

 

23760

 

31852

 

D 2

 

5252

 

7830

 

8368

 

9063

 

10343

 

11680

 

15881

 

19092

 

23880

 

31402

 

H

 

5300

 

7070

 

8240

 

8810

 

9140

 

10580

 

11370

 

11760

 

12530

 

14070

 

H 1

 

5870

 

7920

 

9148

 

9194

 

10533

 

11847

 

13110

 

13857

 

15143

 

17504

 

Note 1 : D 1 indicate inner diameter; D 2 bottom diameter; H height; H 1 total height。

Note 2 :The data in the table can be refered. To quote and construct according to drawings.

Technical parameters of tank with inner floating roof:

 

 


capacity

(m 3 )

 

 Nominal capacity 

100

 

300

 

400

 

500

 

700

 

1000

 

2000

 

3000

 

5000

 

10000

 

design capacity

 

114

 

325

 

430

 

533

 

750

 

1152

 

2255

 

3457

 

5275

 

10755

 

dimension(mm)

 

D 1

 

4700

 

6500

 

7500

 

8200

 

9200

 

11000

 

14500

 

17000

 

21000

 

30000

 

H

 

7050

 

10300

 

10300

 

10660

 

11840

 

12690

 

14270

 

15850

 

15850

 

15850

 

h

 

408

 

713

 

822

 

893

 

1007

 

1199

 

1500

 

1863

 

2300

 

3284

 

H 1

 

7462

 

11017

 

11126

 

11563

 

12852

 

13894

 

15866

 

17710

 

18156

 

19142

 

Note 1 : D 1 indicate inner diameter; D 2 bottom diameter; H height; H 1 total height。

Note 2 :The data in the table can be refered. To quote and construct according to drawings.

 

 Technical parameters of horizontal tank:

 

nominal capacity

 

m 3

 

8

 

15

 

30

 

40

 

50

 

60

 

actual capacity

 

m 3

 

8.5

 

15.6

 

31

 

39

 

53

 

60

 

diameter

 

m

 

1.9

 

2.2

 

2.2

 

2.2

 

2.55

 

2.55

 

length

 

m

 

3.0

 

4.09

 

8.19

 

10.34

 

10.34

 

11.77

 

thickness of shell

 

mm

 

4

 

4

 

4

 

4

 

4

 

4

 

thickness of cover

 

mm

 

4

 

5

 

5

 

5

 

5

 

5

 


 

7. The foundation of oil tank

     (一)Type of foundation:

    There are usually protection foundation, ring wall foundation and the outer ring wall foundation.

    (二)Bearing capacity of foundation:

Requirement of bearing capacity of foundation:


 

 

nominal capacity (m 3 )

 

100

200

 

300

 

400

 

500

 

700

 

1000

 

2000

 

3000

 

5000

 

10000

 

bearing capacity of foundation(t/m 2 )

8

 

8

 

8

 

10

 

10

 

10

 

10

 

13

 

13

 

16

 

18

 

     

 

(三)Selection of tank foundation:
        When the local soil can meet the design value of bearing capacity and settlement requirements and the site is not restricted, it should adopt the protection or the outer ring wall foundation;When the local soil can not meet the requirements, design value of bearing capacity and settlement does not exceed the allowable value, it should adopt the ring wall or the outer ring wall foundation;When the local soil is soft , the outer ring wall foundation can be used after soil foundation treatment;When the field is limited, the ring wall foundation can be adopted.


       (四)The construction of oil tank foundation:
      

The excavation of foundation pit and punning;

Reinforced concrete and masonry: (omitted);

Earthwork backfilling and compaction of backfill soil,: more than 500mm;

Sand cushion: choose, coarse sand, laying 200~ thickness 250mm, slab oscillator watering ramming;

Asphalt sand cushion: choose, coarse sand and No. 60 road asphalt heated asphalt sand, hierarchical block paved, its thickness is 80~ 100mm, the top surface of tank foundation from the center to the periphery of the gradient of 15~35;

Slope protection construction: after the tank pressure test for slope protection construction, slope and width of 800~ 1000mm. Between the bank and the tank bottom with asphalt mastic packing.

Storage tank foundation design and construction process please see SH/T3083-1997 "petrochemical steel storage tank foundation treatment technology specification" and "SH3086-1995 petrochemical steel storage tank foundation design specification".

8. storage tank fabrication and installation

Storage tank construction process is divided into semi precast and on-site installation of two parts.

Semi finished products: the bottom of the tank, the tank wall prefabricated, tank top and other components are prefabricated (concrete precast Fang Falve).

On the spot installation method: divided into flip chip construction technology, construction technology and special formal construction technology.

9.  tank accessories

The winding staircase (or straight ladder): with the rest platform, the width is 650mm, counterclockwise rotation. The tank top is provided with an anti slip steps.

Barrier: the height of 800~ 1000mm.

Bridge: used for tank connection, the width is 650mm.

Manhole: commonly used are available in three sizes: DN500, DN600, DN750.

Light hole: common specifications: DN500.

Cleaning holes or discharge hole: sewage with light oil heavy oil by hole, hole cleaning. There are DN50, DN80, DN100 three models.

Oil hole: common specifications: DN150.

Drain pipe and automatic water cutting machine:

inlet and outlet conjugation tube:

The selection table of accessories of oil tank with arch roof:

 

nominal capacity(m 3 )

 

gauge hatch

 

light hole

 

 manhole

 

Cleaning holes or discharge hole

 

breather valve or vent hole

 

blow-off pipe

 

≤2000

 

1

 

1

 

1

 

1

 

 It is approved product and can be ordered according to the maximum flow

1

 

3000~5000

 

1

 

2

 

2

 

1

 

1

 

10000

 

1

 

3

 

3

 

2

 

1

 

20000~30000

 

1

 

3

 

4

 

3

 

2

 

≥50000

 

1

 

3

 

4

 

3

 

2

 

 

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